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::Properties & Benifits
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Nanomouldrelease
incorporates the use of ethanol as a solvent base. Out-gasing occurs
for a few minutes as the ethanol evaporates. The rest of the coating’s
curing process
is a
reaction with humidity in the air.
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Properties: |
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Withstands
temperatures of between -50 ~ 550℃ |
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Water
repellent, Hydrophobic, yet vapor permeable |
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Transparent,
< 200 nm |
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Low
coefficient of friction |
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Will
not Transmigrate to substrate, safe for secondary process like plating,
printing. |
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Anti-stick and easy to
clean surface |
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Perfect
protection against corrosion
Test in salt spray B117 average Rate of Failure
SS 1700hrs RS 1500hrs PS 1386HRS |
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Withstands
most acids and many chemicals |
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Blocks
UV-Light completely and prevents fading of colors of paints and plastics |
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No
change in manufacturing tolerances |
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The coating was tested by the Institute for
Medicine and Science at the Tübingen University (NMI–
Naturwissenschaftlich-Medizinisches Institut) Germany and showed all
the contents of the coating
to be
NON-TOXIC.
Further test with BSL Bioservice Scientific
Labortories Gmbh, Germany has also certified no relevant cytotoxic
effects under ISO 10993-5. |
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Hardness 2-4H |
Viscosity |
5 (5) |
Appearance clear |
Specific weight |
0.913 |
Contact angle 95° |
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Major Benefits for the Mold Industry: |
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- Increases productivity - more parts per hour - parts not sticking in the mould.
- Enhances the flow of resin in moulds due to its low coefficient of friction.
- Parts release quicker.
- Allows the reduction in molding pressure and temperature.
- Reduction in part weight as resin is not packed as tight.
- Eliminates streaking and drag marks, moulds fill more easily reducing rejects.
- Eliminates use of other release agents. Eases color changes and cleaning operations.
- Not transferred to finished parts so no washing required prior to printing.
- Can be applied to metal-on-metal die parts and molding machines as a long lasting, heat proof barrier
to reduce wear and seizing.
- Can be applied over polished surfaces or coated surface.
- May be applied over the whole mould or in specific inserts, cavities or on core pins.
- Bonds to all metal or plastic materials and plated surfaces and can be removed without removing
the substrate.
- Maintains dimensional integrity of mould.
- Eliminate problems in commissioning new die sets.
- Resists carbon build-up from burnt deposits due to extremely low coefficient of friction.
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While
all facts and statistics pertaining to NANOMOULRELEASE were procured
and presented to the best
of our ability in an honest and competent manner based on all current
information and technology
available to us, the molding industry is a dynamically progressive and
evolving one wherein new mold concepts, designs and production methods
may be applied to a diverse spectrum of new raw materials
or compositions of raw materials in which case, new, never before
encountered problems could arise. |
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