Mold
Release
Nanomouldrelease
is a mold release micro coating formulated with higly refined methods
incorporating the use of
nanotechnology. Its system of delivery and the coating itself bears
testimony of how far technology has taken us today.
Nanomouldrelease comes in a full range of products with design-based
delivery systems and applications. Because of this range,
Nanomouldrelease has enormous flexibility and versitility in designed
application methods. Intricate mold designs can now be incorporated.
Microscopic
Coating
Nanomouldrelease,
with a specially designed form of hybrid material as
its base, is a surface coating so fine, you’d have to see it under very
high magnification. At between 100 nm (0.0001mm) to 200nm (0.0002mm) in
thickness, this
coating has hydrophobic (water repelling) anti-stick ,anti-static and
anti-corossion properties with an extremely low-friction coefficient.
Dry
Releasing Properties
It reduces surface pressure, repels UV, is non-toxic, is translucent
and colorless, transmigrates at an undectible rate. Its low surface
energy and chemical
non-reactivity provides excellent dry anti-sticking properties. Its
also does not contribute to the production of unwanted chemical
byproducts called mold fouling.
Faster
Releasing Rates
Nanomouldrelease,
be it in the Plastics or Rubber Parts Fabrication Industry, increases
releasing rates by 30% to 50%. It greatly reduces the need to use
traditional mold release
products. These require much time and labor in application and
machine/tool maintenance.
Mold
Release Agent Replacement
Depending
on the mold design and the materials used, Nanomouldrelease
has even eradicated the use of traditional mold release products.
Longer uninterrupted production time with fewer mold release stoppages and shorter maintenance
periods in production cycles equal higher productivity and reduced
costs.
Works
At Microscopic Levels
A
highly polished, glossy surface may appear to be flawlessly
smooth when viewed with the naked eye. However, at a magnification of
20,000 times, gaps and crevices can clearly be seen. Nanomoldrelease
fills up all the tiny poring, gaps and crevices on substrate surfaces.
It does so with a microscopic
mesh-like structure that can withstand a very wide range of
temperatures from –50 ~ 450°C. The stability of the
nano-mesh’s cross-linking structure and its adherance to the surface it
is applied onto remains intact.
Out-Gassing
And
because of its unique mesh-like structure,
Nanomouldrelease’s inherent flexibility allows it to stretch and
contract with the substrate through such ranges in temperature without
cracking or peeling. This is achieved by it ability to allow gas to
pass through it. Gas accumulation beneath coatings are the common cause
of de-lamination that results in peeling.
Benefits
Dramatic
increases in production output, reduced time spent on
production and maintenance cycles, higher quality endproducts and a
wider range of production capabilities make Nanomouldrelease the ideal
choice in the competitive manufacturing industry today.
Nanomouldrelease is the effective solution to mold release.
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