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::Common Problem in the Molding Industry
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- Sticking Cores
- Moulds not filling properly
- Parts sticking in the mould
- Pickup on moving mould parts
- Lubricant Contamination
- Streaking & Drag Marks
- High glass filled resin
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The Plastic Mold Industry, in particular, has the
highest
number of unsolvable problems especially when there is a demand for
highly complicated design, high gloss cosmetic finishings using various
resin compounds etc., that, by the very nature of their intrinsic
compositions, are prone to drag onto mold surfaces and cause stretch
marks.
Some of the designs and methods of phased extraction also present
unique problems in ensuring end products that can meet customers’
requirements. Molten Plastic Compounds cool at varying timings.
Depending on the additives and foreign materials mixed with the plastic
resin, some compounds take longer to cool or their substrates are
extremely sensitive and fragile. Nano mould release can coat surfaces of
mold, and even the inserts to these molds, to dramatically reduce the friction coefficient of these surfaces to produce high gloss finishes
without using traditional mold release agents.
And even in critical scenarios where the design and plastic compound
used make it virtually impossible to financially justify low production
output because of the numerous, time consuming tool maintenance
stoppages.
Nano mold release coating extends uninterrupted production time, significantly
reducing tool maintenance stoppages.Whether in the Plastics
moulding or die casting industry, Nano mould release's anti-stick and low
friction coefficient properties have increased production output by
about 15-20% or more and last between 5,000~300,000 or more shots
depending on material used, even with highly abrasive glass filled
resin up to 66%.
Cosmetic
value of manufactured parts improves significantly by
eliminating drag and stretch marks by
causing mold surfaces to have reduced surface pressure and high
lubricity with a very low friction coefficient.
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