| |
|
Mould
Release
|
| |
| |
Nanomouldrelease
is a mold release micro coating formulated with higly refined methods
incorporating the use of nanotechnology.
Its system of delivery and the coating itself bears testimony of how
far technology has taken us today.
Nanomouldrelease comes in a full range of products with design-based
delivery systems and applications. Because of this range,
Nanomouldrelease has enormous flexibility and versitility in designed
application methods. Intricate mold designs can now be incorporated.
|
| |
| Microscopic
Coating |
Nanomouldrelease,
with a specially designed form of hybrid material as its base, is a
surface coating so fine, you’d have to see it under very high
magnification. At between 100 nm (0.0001mm) to 200nm (0.0002mm) in
thickness, this coating has hydrophobic
(water
repelling) anti-stick ,anti-static and anti-corossion properties with
an extremely low-friction coefficient.
|
| |
| Dry
Releasing Properties |
It
reduces surface pressure, repels UV, is non-toxic, is translucent and
colorless, transmigrates at an undectible rate. Its low surface energy
and chemical non-reactivity provides excellent dry anti-sticking
properties. Its also does not contribute to the production of unwanted
chemical byproducts called mold fouling.
|
| |
| Faster
Releasing Rates |
| Nanomouldrelease,
be it in the Plastics or Rubber Parts Fabrication Industry, increases
releasing rates by 30% to 50%. It greatly reduces the need to use
traditional mold release products. These require much time and labor in
application and machine/tool maintenance. |
| |
| Mold
Release Agent Replacement |
|
Depending
on the mold design and the materials used, Nanomouldrelease has even
eradicated the use of traditional mold release products. Longer
uninterrupted production time with fewer mold release stoppages and
shorter maintenance periods in production cycles equal higher
productivity and reduced costs.
|
| |
| Works
At Microscopic Levels |
A
highly polished, glossy surface may appear to be flawlessly smooth when
viewed with the naked eye. However, at a magnification of 20,000 times,
gaps and crevices can clearly be seen. Nanomoldrelease fills up all the
tiny poring, gaps and crevices on substrate surfaces. It does so with a
microscopic mesh-like structure that can withstand a very wide range of
temperatures from –50 ~ 450°C. The stability of the nano-mesh’s cross-linking
structure and its adherance to the surface it is applied onto remains
intact.
|
| |
| Out-Gassing |
And
because of its unique mesh-like structure, Nanomouldrelease’s inherent
flexibility allows it to stretch and contract with the substrate
through such ranges in temperature without cracking or peeling. This is
achieved by it ability to allow gas to pass through it. Gas
accumulation beneath coatings are the common cause of de-lamination
that results in peeling.
|
| |
| Benefits |
Dramatic
increases in production output, reduced time spent on production and
maintenance cycles, higher quality endproducts and a wider range of
production capabilities make Nanomouldrelease the ideal choice in the
competitive manufacturing industry today.
Nanomouldrelease is the effective solution to mold release. |
| |
|
|
